Core Expertise — 20+ Years — 500+ Systems

Custom Robotic
Palletizing Systems

Built around your product, your floor plan, and your throughput target — never a standard configuration that doesn't fit.

What We Build

A System Engineered
Around Your Application

20+ years, 500+ systems. Every one designed in SolidWorks 3D and custom-built for your product.

Cases, cartons, bags, pails, drums, trays, bundles, totes
Single-SKU and mixed-pattern palletizing
Semi-automatic and fully automatic configurations
Over/Under (O/U) dual-pallet for continuous operation
Integrated stretch wrapping in same footprint
Custom end-effectors for any product shape and weight
SolidWorks 3D design — every system, every time
On-site installation, commissioning, and operator training
Robot palletizing system operating

Typical Performance Ranges

ParameterTypical Range
Payload Capacity50 kg – 140 kg+
Cycle Speed20 – 36+ cycles/min
Stack HeightUp to 80"+ (robot dependent)
Infeed ConfigurationSingle or dual lane
Robot PlatformFANUC M-series & CRX cobots

All specs are application-specific and determined during the design process.

Robot Palletizer LLC builds custom robotic palletizing systems for manufacturers in Dallas, TX and nationwide. We handle cases, cartons, bags, pails, trays, totes, drums, and mixed-SKU products at speeds from 20 to 36+ cycles per minute with payloads from 50 kg to 140 kg. System types include semi-automatic, fully automatic, over/under, and multi-robot cells — all custom-engineered, none off-the-shelf.
System Models

Our Palletizing System Line

All systems custom-configured. Click any model to request specs and pricing.

RPF50-1-1 Semi-Automatic Palletizer RPF50-1-1 product view RPF50-1-1 3D model

RPF50-1-1 — Semi-Automatic Palletizer

Operator-assisted pallet exchange with fully automated stacking. Compact footprint, easy to operate.

20
Cyc/Min
50kg
Payload
Request Quote
RPF50-1-1-O/U Over Under Palletizer RPF50-O/U layout drawing

RPF50-1-1-O/U — Over/Under Palletizer

Dual pallet positions — one loading while the other is removed — for continuous uninterrupted operation.

24
Cyc/Min
50kg
Payload
Request Quote
RPF50-1-2 DCS Automatic Palletizer RPF50 DCS layout drawing

RPF50-1-2 DCS — Fully Automatic Palletizer

Fully automated pallet infeed, stacking, and exit. Dual conveyor infeed system for high-throughput lines.

28
Cyc/Min
50kg
Payload
Request Quote
RPF140 Semi-Auto with Stretch Wrapper RPF140 SW layout drawing

RPF140-1-1-PP-SW — Semi-Auto + Stretch Wrapper

Heavy-duty semi-automatic palletizer with integrated stretch wrapping — everything in one compact cell.

30
Cyc/Min
140kg
Payload
Request Quote
RPF140-1-1-PD-A Fully Automatic Heavy Duty Palletizer
RPF140 PD-A view A RPF140 PD-A view B
RPF140 PD-A view C RPF140 PD-A view D
Heavy Duty

RPF140-1-1-PD-A — Fully Automatic Heavy-Duty

Our highest-throughput system. Fully automatic pallet infeed and outfeed, designed for demanding multi-shift operations with heavy products.

36
Cyc/Min
140kg
Payload
Request Quote
FANUC CRX Cobot Palletizer
Cobot Option — No Safety Cage

RPFCRX30-1-2-CR — FANUC CRX Cobot Palletizer

Mobile cobot system powered by the FANUC CRX-30iA. No safety fence required. Tablet programming. Starts at $94,750 and ships quickly from ARO.

See Full CRX Page with Video →
Case palletizing
Case Palletizing

Handles Any Case,
Any Pattern

Column, brick, pinwheel, and custom stacking patterns. Various case sizes handled without changeover tooling. Slip-sheet dispensing available.

Request Case Palletizing Quote →
Bag Palletizing

Bags, Sacks,
and Flexible Packaging

Custom gripper designed for your bag type. Handles 20 lb, 50 lb, and 100 lb bags. Layer pad and slip-sheet insertion available.

Request Bag Palletizing Quote →
Bag palletizing
Depalletizing
De-Palletizing

Inbound Pallet
Automation

Vision-guided robots pick from inbound pallets and place cases onto conveyor. Add Mech-Mind AI vision for mixed SKU and damaged packaging handling.

Request Quote → Add AI Vision →

Every System Starts With a Conversation

Tell us your product, throughput, and floor plan — we'll tell you what makes sense and what it costs.